CNC Tezgahlarından MT Connect Verileri ile Duruş ve Çalışma Analizi

Özet – Bu çalışmada CNC tezgahlardan MT Connect standardında oluşturulan, tezgah çalışma verileri alınıp kullanılarak duruş ve çalışma analizi yapılması hedeflenmiştir. Günümüzde CNC bazında üretim planlaması yapmak imalat fabrikalarının en önemli sorunlarından bir tanesidir. Planlama yapmanın öncelikli amacı cihazları verimli kullanarak üretim kapasitesini arttırmaktır. Kararlı ve üretken bir planlama yapabilmek için tezgah ile ilgili çalışma verilerine ihtiyaç duyulmaktadır. Bu çalışmada verimlilik analizi yapabilmek amacıyla tezgahtan gelen çalışma verileri üzerinde inceleme yapılarak, tezgahın yüzde kaç kapasitede çalıştığı ve ne kadar süre kapalı kaldığı sonuçlarına ulaşılmıştır. Gelen zaman ve durum bilgileri çerçevesinde tezgahın çalışma durumu ile ilgili verilere ulaşılmıştır. Sayısal veriler zaman bazlı incelenmiş olup çalışma ve durma durumları, kontrol parametreleri ve uygulama durumları ile ilgili bilgileri karşılaştırılarak, cihazın o andaki durumuna karar verilmiştir. Bu sayede cihazın boşta çalıştığı durumlar göz önüne alınarak çalışmadığı zamanların tespiti sağlanmıştır, bu süreyi en aza indirmek için üretim planlaması yapılması hedeflenmektedir. Bu çalışma bu soruna çözüm aramak için bir sonuç göstermektedir. Abstract – In this paper, bench working data were obtained from CNC machines using MT Connect standard and posture and working analysis were performed. Nowadays, production planning in CNC is one of the most important problems of manufacturing factories. The primary objective of planning is to increase the production capacity by using the equipment efficiently. In order to be able to make a stable and productive planning, working data related to the machine is needed. In order to perform efficiency analysis in this study, the results of the study on the working data of the machine were examined and the results of how long the machine was working and how long it was closed. The data regarding the working status of the machine has been reached within the framework of the incoming time and status information. Numerical data were analyzed based on time and the current status of the device was decided by comparing the information about the operation and stop conditions, control parameters and application status. In this way, when the device is idle, it is determined that it is not working, and it is aimed to make production planning to minimize this period. This study shows a result to look for a solution to this problem.

This study aims to perform downtime and operation analysis using machine operation data generated by the MT Connect standard from CNC machines. Today, CNC-based production planning is one of the most important problems for manufacturing plants. The primary goal of planning is to increase production capacity by using equipment efficiently. To achieve stable and productive planning, machine operation data is necessary. In this study, to conduct efficiency analysis, the machine operation data was examined to determine the percentage of capacity the machine was operating at and the duration of its downtime. Based on the time and status information received, data regarding the machine's operating status was obtained. Numerical data was analyzed on a time basis, and by comparing information related to operation and downtime, control parameters, and application conditions, the current state of the device was determined. In this way, considering the idle times of the device, the periods of inactivity were identified, and the goal is to minimize this downtime through production planning. This study provides a solution to this problem. Abstract – In this paper, bench working data were obtained from CNC machines using MT Connect standard and posture and working analysis were performed. Nowadays, production planning in CNC is one of the most important problems of manufacturing factories. The primary objective of planning is to increase the production capacity by using the equipment efficiently. In order to be able to make a stable and productive planning, working data related to the machine is needed. In order to perform efficiency analysis in this study, the results of the study on the working data of the machine were examined and the results of how long the machine was working and how long it was closed. The data regarding the working status of the machine has been reached within the framework of the incoming time and status information. Numerical data were analyzed based on time and the current status of the device was decided by comparing the information about the operation and stop conditions, control parameters and application status. In this way, when the device is idle, it is determined that it is not working, and it is aimed to make production planning to minimize this period. This study shows a result to look for a solution to this problem.